Gutters are an essential part of any building structure, managing water runoff and preventing damage from moisture. However, traditional gutter systems often face significant challenges, especially in older buildings where thermal fluctuations can lead to material stress and failures. Robert Wewer, an expert in gutter installation, has developed innovative solutions to these problems, particularly through the use of copper gutters. This article explores Wewer’s built-in gutter apparatus, showcasing its unique design and advantages over conventional methods.
Historical Context and Common Problems
Wewer’s project in Lambertville, NJ, unearthed a multitude of issues with the existing gutter system, which had been retrofitted numerous times since the house’s original construction in the 1700s. Initially, the structure featured a traditional cornice without a gutter. Over time, a variety of metal liners were added, including tin, lead, and ultimately EPDM rubber. The continual layering of these materials did not hold up; split seams due to thermal expansion and contraction caused sagging and leaking, necessitating frequent repairs and modifications.
Assessing the Damage
Upon inspection, Wewer discovered a complicated history of gutter repairs that had left the system ineffective. The original gutter, made of terne coated steel, was replaced multiple times, yet the most recent installation clearly displayed deterioration. The misplacement of a downspout, originally located at the end of the gutter but relocated to the center due to sagging and pooling water, illustrated the ongoing challenges of maintaining such a system.
Innovative Solutions with Copper
Wewer opted for a fresh approach to replace the failing system. He dismantled the historical layers of material, allowing him to begin anew with a solid foundation. The new design included a sloped structure with a high point in the middle, which redirected water toward two adequate downspouts at either end—crucial for effective drainage.
Material Choice: The choice of soft copper was deliberate. Unlike harder metals, soft copper can flex and bend without imposing undue stress on joints, adapting to the building’s seasonal movements.
Advanced Installation Techniques
Wewer’s installation involved several sophisticated techniques that significantly improved the gutter’s performance:
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Crown Molding and Sloped Design: The new gutter was designed with crown molding and a slight slope, ensuring that water flows efficiently without causing pooling or overflow issues.
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Cleating System: A blind cleating system was used to attach the gutter to the structure. This allows for movement and expansion without compromising the integrity of the joint—a common failure point in traditional gutter systems.
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Seam Construction: Instead of using traditional methods that could introduce bumps and hinder water flow, Wewer employed a superior lapping, riveting, and soldering technique to create seamless joints. These joints ensure that the seams remain watertight, significantly extending the gutter’s lifespan.
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Insulation from Harmful Elements: The installation includes a rosin surfaced felt base that isolates the copper from harmful acidic elements, thus prolonging the integrity of the metal.
The Final Touches
As the project neared completion, Wewer installed custom-cut downspouts that connected seamlessly to the gutter system. These were designed for ease of maintenance, with features that allow for simple removal when necessary.
Ultimately, Wewer’s innovative copper gutter solution promises durability and resilience, designed to withstand the test of time—lasting a century or more without the typical failures associated with traditional systems. By prioritizing a thoughtful design and high-quality materials, Wewer provides an excellent case study for modern gutter solutions, capable of addressing the historical frustrations of building preservation and water management.
Conclusion
Robert Wewer’s built-in gutter apparatus represents a significant advancement in the approach to managing water runoff in historic structures. Through a combination of historical knowledge, material science, and modern plumbing techniques, Wewer showcases how innovative solutions can resolve age-old issues. His work not only preserves the architectural integrity of buildings like the one in Lambertville but also sets a new standard for gutter construction moving forward.
For more assistance or materials related to rain gutter installations, consider reaching out to professionals. For a free quote, visit www.raintechgutters.com or call us at +1 (407) 276-1252.